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Cargo Newswire

IAI First in the World to Convert Boeing 777 Aircraft into a Freighter

September 3, 2025
in freighter
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Supplemental Type Certificate received from U.S. FAA & Israeli CAA to convert B777, an aircraft able to carry 100 tons – poised to redefine the future air freighter market

Israel Aerospace Industries (IAI), a global leader in aircraft passenger-to-freighter (P2F) conversions, announced today following rigorous efforts over the past year, a landmark achievement in aviation history with the successful completion of the Boeing B777-300ERSF conversion from a passenger aircraft into a freighter, and the receipt of the industry’s first Supplemental Type Certificate (STC) certificate from both the U.S. Federal Aviation Administration (FAA) and the Civil Aviation Authority of Israel (CAAI). As one of the world’s largest cargo aircraft, the newly certified B777-300ERSF will significantly increase global shipping capacity, speed and efficiency. This is a significant breakthrough in aviation and IAI is the first company in the world to convert an aircraft of this magnitude.

The Boeing 777 is poised to redefine the future of air freight with an impressive capacity of 100 tons and the ability to significantly reduce operating costs. This innovation positions the aircraft as a game-changer in the evolving global freighter market.

AerCap is the launch customer of the B777-300ERSF conversion program, while Kalitta will serve as the launch operator. 

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Boaz Levy, President and CEO of Israel Aerospace Industries: “IAI is a global leader in passenger-to-freighter aircraft conversions, standing at the forefront of aeronautical technology and building on its extensive capabilities as Israel’s largest aerospace company. The company takes great pride in being the first in the world to convert a Boeing 777 into a freighter. Receiving certification from aviation authorities highlights IAI’s technological, engineering, and operational expertise and positions the company as a pioneer in this field. This remarkable capability is the result of the company’s professionalism and determination, paving the way for a broad expansion of our business activities with leading customers worldwide, and strengthening global e-commerce through advanced freighter aircraft solutions.”

Yaacov Berkovitz, Executive VP and General Manager of IAI’s Aviation Group: “After years of dedicated effort, especially during the past year, we are excited to receive the STC certificate for the P2F conversion of  Boeing 777 aircraft from both the FAA and CAAI – a breakthrough that reflects our commitment to innovation, engineering excellence, and global leadership in aircraft conversions. This milestone sets a new standard in air cargo, delivering a unique combination of high payload capacity, volume, and operational efficiency. The Boeing 777 was developed to meet the evolving needs of the cargo industry, and we believe it will become the preferred choice for international operators. I want to thank the aviation authorities and our team at IAI for their unwavering tenacity in bringing this transformative product to market.”

IAI is a world leader in passenger-to-freighter aircraft conversions, trusted by industry leaders such as Amazon, Gulfstream, DHL and others. Following the increasingly growing demand for freighter aircraft globally, the Company is expanding its global footprint of conversion facilities for the Boeing 777 aircraft.

 For over 45 years, IAI has been a pioneer in the field of passenger-to-freighter conversions, delivering comprehensive solutions across all segments of the global aviation market. The company is recognized as the world’s leading conversion house, with unmatched expertise spanning a wide range of aircraft models and operations. Its broad portfolio includes passenger-to-cargo aircraft conversions, Maintenance, Repair, and Overhaul (MRO) services, business jet customization, aerostructures, aircraft upgrades, and more.

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IAI First in the World to Convert Boeing 777 Aircraft into Freighter

Tags: Aerospace IndustryAir CargoAir FreightAir TransportAircraft ConversionAircraft Engineeringaircraft modificationAviation Newsaviation technologyBoeing 777Boeing 777 FreighterBoeing Freightercargo aviationcargo logisticsCargo Planesfreighter aircraftglobal aviationIAIIAI Aircraft ConversionPassenger to Freighter Conversion
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Devender Grover

Devender Grover

Devender was born in the year when the Beatles Group was formed. He holds two master’s degrees in English Literature and Public Administration. He also has an Honors degree in English Literature and a post-graduate diploma in Corporate Communications and Public Relations. He was closely associated with the Indian State Transport Undertakings and Ministry of Transport in his role as Corporate Communications and PR specialist for over two decades handling domestic and international organizations. He ventured into business forming his own Media House, Profiles Media Network Private Limited which is now a twenty years old company. Excelling as an editor, Marketing, PR, Anchor, and Advertising specialist, he is now expertly navigating the world of social media. A widely traveled professional internationally, Devender has a deep understanding of the Air Cargo, Cargo Business, Cargo Airports, Freighters and Cargo Industry at large.

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